13 DECEMBER 2024
Newsletter 26: Gaining an edge over Russia through DefTech in Ukraine: innovation, asymmetric response and ammunition production
This newsletter is based on Eastern Circles field trip to Ukraine in October, and on the information from National Defense Forum organized by Ministry of Strategic Industries of Ukraine in Kyiv on Oct 1 and The International Defense Tech Investment Summit in Kyiv hosted by BRAVE1 and the Ministry of Digital Transformation of Ukraine on Oct 3-4.
DEFENSE NOTES
One major outcome of weapons supply shortages by Western partners was the renaissance of Ukraine’s defense industry. The ever-growing demand for weapons on the frontlines has spurred production by all company sizes and types, from post-soviet legacy firms, to start-ups and SMEs. In three years of constant innovation, reconditioning and scale-up, we have witnessed through 2024 the reversal of the situation with weapons production in Ukraine for certain types of arms to overcapacity. According to the Ministry of Strategic Industries statement during the National Defense Forum, the result is that today the state can purchase only 30% of Ukraine’s arms production capacity. It is now the problem of funding, institutional, G2G and private, for Ukrainian deftech produced inside Ukraine, which has become a key challenge Kyiv is looking to solve.
Source: Eastern Circles field trip archives
In particular, Ukrainian defense industry has seen high domestic production growth in the following areas:
- Drones: Ukraine is now producing over 4 million UAVs per year. By 2025, they expect this capacity to double according to President Volodymyr Zelensky.
- Electronic warfare systems: according to Maria Berlinska’s intervention at a Paris conference in April 2024 Ukraine’s electronic warfare (EW) production was advancing rapidly but met less than 5% of the front’s needs. In the 6 months that followed, EW equipment production rose significantly, as according to Minister of Digital Transformation Mykhailo Fedorov’s address at The International Defense Tech Investment Summit in Kyiv over 120 Ukrainian companies are now producing electronic warfare equipment.
- Ground robotic systems: In August 2023, Kyiv stated its intention to build an “army of robots”. This ambition is critical for Ukraine considering the lack of human resources to continue the war. According to Brave1 CEO Natalia Kushnerska, since July 2023, the cluster has allocated $1 million in grants for the development of 41 models of ground robots of which 15 have already been codified by the Ministry of Defense and are preparing for their first production contracts. Even more platforms are in the process of testing and documentation. In March 2024 alone, Brave1 tested 50 robotic systems of various types. In March 2024, a first robot-only battle took place near Bakhmut .
- Rockets: Given that the US do not allow to fire their missiles deep into Russian territory, Ukraine is trying to expand home production of long-range missiles. Whether this is working is a good question. According to Zelenskyy, Ukraine produced 100 missiles in 2024. Based on the open data, in 2024 Ukraine resumed and scaled up serial production of the R-360 “Neptune” cruise missiles, now upgraded to hit targets at greater ranges. Another innovation on the market is the Palianytsia drone missile, which is a drone and a missile at the same time, and which falls under both definitions in terms of its tactical and technical characteristics.
Source: Eastern Circles field trip archives
However, one factor remains unchanged: artillery dominates the battlefield. Often called the “King of Battle,” artillery accounts for the majority of destruction in this conflict. Russia fires a staggering 10,000 rounds daily, compared to Ukraine’s 2,000. As the war evolves, this reliance on artillery shows no signs of waning, with both sides refining tactics and incorporating new technologies to enhance their firepower. The next part will analyze the artillery ammunition production in Ukraine.
The development of artillery ammunition production in Ukraine
Prior to the war, Ukraine had no proper ammunition production capabilities, which became a critical issue given the scale and intensity of the war. In contrast with Russia’s mass production of ammunition, aided by strategic partnerships with North Korea, Iran, and China, Western promise to deliver one million of shells to Ukraine over 2024 (the Czech initiative) has fallen short of itself. One way Ukraine has tried to stem ammunition hunger on the frontline is shells rationing, with dire human toll. The other is increasing domestic production.
Since 2022, Ukraine has grown production of metal components for artillery rounds, such as steel casings, and has sufficient capacity for forging and melting operations based on its legacy steel manufacturing, even in the face of Russian destruction of large production capacities. However, despite ramping up steel components production, Ukraine faces three critical bottlenecks in scaling up its artillery ammunition manufacturing:
- Propellants: The production of propellants is the most significant challenge. Ukraine lacks local facilities to produce them and faces difficulties due to the high risks associated with establishing such operations in a war zone. This has led to plans for setting up propellant production in a neighboring country, reflecting the practical and safety considerations involved. Propellants are essential for ammunition, and without this component, Ukraine’s production efforts are severely limited.
- TNT (Trinitrotoluene): TNT is a key explosive component which was produced in Ukraine’s eastern regions, now under Russian occupation. With local production cut off, Ukraine has relied on imports for its TNT supply. The Ukrainian defense sector is working to establish a long-term supply chain for TNT, though this process is slow and complex.
- Nitrocellulose is a raw material critical for propellant production. Setting up facilities to produce nitrocellulose requires heavy investments and time—estimated at around 3 years from project initiation to facility commissioning. This adds a longer-term complexity to Ukraine’s ammunition production efforts, as even if propellant production is scaled up, the dependence on nitrocellulose will remain an issue in the foreseeable future.
Source: The Economist
The enchanted flower
Many of Ukraine’s artillery systems operate on Soviet standards, utilizing 122mm and 152mm shells, while NATO-standard weapons in Ukraine require 155mm ammunition. To address this dual need, Ukraine is ramping up production of both Soviet-style and NATO-standard shells. Key initiatives on 155 mm production include:
- Signed agreements with Czechoslovak Group (CSG) for the production of 155 mm artillery ammunition in Ukraine;
- Agreement with KNDS on the production of 155 mm in Ukraine;
- Agreement on licensed production of 155 mm artillery shells in Ukraine with Nammo (Nordic Ammunition Company).
All type of shells require gunpowder, which is made of nitrocellulose.
Nitrocellulose, a mixture of nitric esters of cellulose and a highly flammable compound that is the main ingredient of modern gunpowder. Nitrocellulose is made chiefly of cotton, which is a key component for gunpowder production. Thus, access to cotton determines the ability to produce artillery ammunition.
Historically grown in Ukraine in Crimea and Kherson, but during Soviet times, cotton farming in Ukraine was abandoned in favor of Central Asia, where better yields and larger workforce made cultivation more efficient. To relaunch domestic cotton production, Ukraine started a pilot program in May 2024 in Odessa. Experimental plots, spanning several 10-acre sections, have shown successful boll formation. These include five imported varieties, as domestic cotton strains were largely destroyed during Russia’s occupation of Kherson. At the same time, the Verkhovna Rada passed legislation to facilitate the import of cotton seeds, while researchers are working to revive lost domestic varieties. Experts estimate it will take two years to develop Ukrainian strains ready for large-scale planting.
In the meanwhile, import is the solution. However, the problems are: (1) deficit of nitrocellulose on the global market and (2) market demand competition driven by the wars in Ukraine and in the Middle East, and market control by several big companies, who prioritize supplies to their national ammo manufacturers: Eurenco (supplies KNDS), Nitrochemie (supplies Rheinmetall), FMG (supplies MSM Group), Alliant Powder (supplies Vista Outdoor).
Stable access to gunpowder for Ukraine could increase shells production by hundreds of thousands per year, says Vladyslav Belbas, director of Ukrainian Armour, a company that produces artillery and mortar rounds, in the interview to Ekonomichna pravda.
The EU has acknowledged the critical need for ammunition and launched a €2 billion fund to boost production, allocating 75% of it to construct gunpowder plants and expand explosives manufacturing. The fund and bulk orders aim to raise the EU production capacity to 1.4–1.7 million artillery shells annually by the end of 2024. However, not all of these shells will go to Ukraine; a significant portion will be reserved for replenishing the EU stockpiles.
Building a fully independent gunpowder supply chain would demand substantial investment, years of development, and a restructured global market that currently depends heavily on Chinese nitrocellulose. Despite these challenges, Kyiv has set an ambitious goal to localize artillery ammunition production within Ukraine. According to former Minister of Strategic Industries Oleksandr Kamyshyn, Ukraine has already initiated the domestic production of 155 mm artillery shells. However, one of the most significant obstacles remains sourcing cotton—a key ingredient in nitrocellulose production.
Source: Agro News
Domestic production: a long road ahead
Recently Ukraine has received an offer to build a gunpowder facility: a €20 million plant capable of producing 600 tonnes annually—sufficient for making 160,000 rounds of 122 mm shells a year. However, this would cover only one basic stage of the production process. Experts estimate that establishing a full-scale gunpowder production chain in Ukraine would require hundreds of millions of dollars and several years to develop.
Prepared by Daryna Patiuk.
Source: AP News
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