24 JANUARY 2024
Newsletter 27: How China Has Become World Leader of FPV Drones, and What It Means for European Strategic Autonomy
DEFENSE NOTES
FPV Drone Supply Chains: A Strategic Dependency on China
The rise of First-Person View (FPV) drones has reshaped modern warfare, offering cost-effective solutions. However, this innovation has also exposed a critical vulnerability: the overwhelming reliance on Chinese-manufactured components and drones. For Europe, this dependency poses significant strategic and operational challenges.
Source: Aerospace America
Anatomy of an FPV Drone: a supply chain breakdown
FPV drones are built from three primary systems, each dominated by Chinese manufacturers:
- Flight system: Includes motors, propellers, electronic speed controllers (ESCs), and flight controllers.
- Flight controllers: The “brain” of the drone, stabilizing and managing operations, are predominantly manufactured in China by SpeedyBee, Foxeer, and RushFPV. While Europe’s STMicroelectronics produces processors for some controllers, assembly is primarily done in China due to cost advantages and extensive infrastructure.
- Motors and propellers: Brands like T-Motor, iFlight, and Gemfan control the global market, leaving little room for competition.
- Power system: Relies on lithium polymer (LiPo) batteries for energy.
- China dominates 75% of global lithium-ion battery production, manufacturing 85% of anodes, 70% of cathodes, and most separators. Grepow (Tattu, Gens Ace) and GNB are leading suppliers. Europe’s battery initiatives, like Sweden’s Northvolt, struggle to scale amidst China’s cost advantages.
- FPV system: Includes cameras, video transmitters, and antennas.
- Industry giants like DJI, Caddx, and Runcam, all Chinese companies, lead this sector, providing high-performance, cost-effective solutions.
Source: YouTube, Alex Edit
Europe’s limited role in FPV drone production
Europe’s contribution to FPV drone manufacturing remains tiny, with reliance on imports for critical components:
- Carbon fiber frame serves as the structural base, holding all components in place such as rotors and propellers and protecting the electronics. While manufacturers like Toray (Japan) and Hexcel (USA) supply high-grade carbon fiber, China’s Jilin Chemical Fiber Group, according to Chinese sources, dominates with 49,000 metric tons of annual production, further expanding capacity to 100,000 metric tons. European producers cannot compete on scale or cost.
- Flight controllers: Despite STMicroelectronics’ Swiss-based innovation, European production capacity is limited. The company’s heavy reliance on Chinese manufacturing and assembly deepens Europe’s dependency.
- Batteries: With Europe accounting for a small fraction of global lithium-ion production, manufacturers face challenges in competing with Chinese firms that benefit from government subsidies and decades of technological advancements.
Ukraine as a case study
Ukraine’s use of FPV drones during the ongoing war with Russia highlights several vulnerabilities for the western countries:
- Supply dependence: In January-May 2024, Ukraine imported $472.93 million worth of drones, with 98% sourced from China. Recent export restrictions from China have further complicated procurement.
- Localization efforts: Ukrainian manufacturers like “Vyriy Drone” have achieved 70% localization in their 10-inch FPV drones. Yet, key components like carbon fiber and neodymium magnets are still imported, primarily from China.
Strategic challenges: Russia produces nearly 4,000 FPV drones daily, utilizing Chinese components, versus Ukrainian estimated daily production of 5000 drones. However, Ukraine’s reliance on imports has led to delays and logistical challenges, with many drones requiring modifications upon delivery.
Source: Save Life in UA
Strategic implications for Europe
The heavy reliance on Chinese supply chains for FPV drones exposes Europe to significant geopolitical and economic risks:
- Supply chain disruptions: Rising tensions between China and the West threaten the availability of critical components, as seen with battery supply disruptions to Skydio, a U.S. drone manufacturer.
- Limited autonomy: Europe’s inability to produce essential components like batteries and flight controllers undermines its strategic independence.
- Geopolitical dimension: In a potential conflict involving Taiwan, Europe’s dependence on Chinese components could obstruct its ability to support allied nations such as the US effectively or act autonomously.
A path forward for Europe
To address these vulnerabilities, Europe must consider to act in those direction:
- Expand domestic production: Invest in manufacturing facilities along the value chain: for carbon fiber, batteries, and flight controllers to reduce dependence on imports.
- Foster innovation: Support and fund research and development in drone technology to compete with Chinese counterparts.
- Diversify supply chains: Build partnerships with allied nations to establish alternative sourcing options for critical components.
Concerning the drones beyond FPV, the main reason for the over-reliance on China in modern drone warfare in Ukraine, and the incapacity of European or Ukrainian producers to reach production autonomy, is cost and scale. First, while a simple Chinese kamikadze drone cost about 200 euros to produce, the cost will be 25% higher in Ukraine, and may rise to 20 000 euros if done by a European manufacturer. Second, Ukraine today spends about 9 000 such drones a day, production scale unattainable by European manufacturers. On the one hand, because the European armed forces do not feel the need for it, as they are not yet directly at war, on the other, because a short innovation loop renders drones on the front obsolete in a matter of weeks. So it is too expensive to produce drones in Europe for Ukraine, and useless to produce them for European warehouses.
Partnerships between European, U.S. and Ukrainian companies on joint production would not only lower the cost, if the production happens in Ukraine, and reach autonomy in such critical parts of the supply chain as motors production, for instance; it would also allow to integrate the latest innovation in radio-electronic warfare and drone technology, which innovation today is advancing along the frontlines.
The dominance of FPV drones in Ukraine’s conflict underscores the urgent need for Europe to reduce its reliance on Chinese supply chains. Without the necessary adjustments in its defense industry priorities and military doctrine, Europe risks compromising its strategic autonomy and operational readiness in future conflicts.
Prepared by Bohdan Kostiuk.
Brave1 gathers global defense visionaries at the Defense Tech Innovations Forum 2025
During our recent visit to Ukraine, we had the opportunity to explore some remarkable events in the defense tech space: the National Defense Forum organized by the Ministry of Strategic Industries, and The International Defense Tech Investment Summit in Kyiv, hosted by the Ministry of Digital Transformation. This provided us with invaluable insights and a firsthand look at Ukraine’s advancements in military technology.
This year, our top recommendation for February is to attend the Defense Tech Innovations Forum 2025, organized by Brave1.
If you’re eager to discover groundbreaking innovations, cutting-edge Ukrainian technologies, and exciting investment prospects, we encourage you to explore the press release from our partners regarding the upcoming forum.
Ukraine is undoubtedly one of the global hubs for defense innovations, where promising developments take the shortest path from concept to battlefield application. Ukrainian technological solutions, born in garages, workshops, and laboratories of domestic innovators, are now destroying russian tanks worth millions of dollars and keeping the enemy on edge even thousands of kilometers from the frontline.
And Ukraine’s experience is already being adopted by leading countries worldwide, accelerating the development of their own drones, unmanned ground vehicles, and other technologies, following the direction set by Ukraine.
The defense technology cluster Brave1 has played a significant role in this, connecting Ukrainian manufacturers with each other, the military, government institutions, investors and experts to ensure the swift provision of essential solutions for the Armed Forces.
To showcase the scale of Ukraine’s defense tech revolution to as many people as possible, Brave1 is organizing a large-scale event — Defense Tech Innovations Forum 2025 — to be held on February 18–19, 2025, in Kyiv. The forum will bring together Ukrainian and foreign manufacturers, investors, representatives of innovative defense agencies from partner countries and defense technology experts.
Over the course of two days, attendees of the event will have the opportunity to witness:
- Keynote speeches
- Panel discussions with top speakers from the government, Armed Forces, scientists, and manufacturers
- Pitches from the most promising Ukrainian startups
- Informal networking opportunities
If you’re interested in participating in the Defense Tech Innovations Forum 2025, register via the link.: https://forms.gle/sE5s784fqvRiRoEW9
This will be the second international event organized by Brave1 in the past year. In October, the cluster hosted the international investment summit Defense Tech Valley, bringing together hundreds of Ukrainian and international investors, developers, government representatives, and experts with a unified mission: building a robust arsenal of defense innovations to protect Ukraine and safeguard freedom worldwide.
Don’t hesitate — become part of the world’s most dynamic defense tech hub!
Eastern Circles Membership
The next full-version Newsletters will be available for members only, we invite you to join the Eastern Circles community. Membership includes:
– Access to the newsletter on the evolution of Ukraine’s alliances, institutions, and elites
– Access to conference reports, recordings, and/or slides
– Access to post-conference closed networking events
– Access to exclusive dinners with the speakers
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